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@PHDTHESIS{Chung:1022447,
author = {Chung, Woo-Sik},
othercontributors = {Häfner, Constantin Leon and Reisgen, Uwe},
title = {{I}ncrease of joint area by gap-bridging laser beam welding
on metalized substrates; 1. {A}uflage},
school = {Rheinisch-Westfälische Technische Hochschule Aachen},
type = {Dissertation},
address = {Aachen},
publisher = {Apprimus Verlag},
reportid = {RWTH-2025-10031},
isbn = {978-3-98555-312-9},
series = {Ergebnisse aus der Lasertechnik},
pages = {1 Online-Ressource : Illustrationen},
year = {2025},
note = {Druckausgabe: 2025. - Auch veröffentlicht auf dem
Publikationsserver der RWTH Aachen University 2026. -
Weitere Reihe: Lasertechnik; Dissertation,
Rheinisch-Westfälische Technische Hochschule Aachen, 2025},
abstract = {Increasing performance and the associated junction
temperature in the field of power electronics require new
packaging and connection technology. Besides conventional
soldering and ultrasonic welding, the novel “Laser Impulse
Metal Bonding” (LIMBO) process opens up possibilities to
meet these requirements in electronic packaging. The
gap-bridging LIMBO process enables a weld joint on thermally
sensitive substrates by thermal separation of the joining
partners. The gap bridging is realized by melt pool
deflection due to a sudden expansion of the vapor capillary
in the melt using temporal laser beam modulation. However,
to avoid a thermal overload, a certain distance is required
between each LIMBO weld joint. Therefore, the number of
welds that can be applied to a limited surface area is yet
restricted for the LIMBO process. This affects the resulting
weld joint cross-section.In this thesis, an overlap welding
approach is investigated to extend the limited weld joint
area with the LIMBO process. In addition to the process
fundamentals, this thesis describes an analytical model for
melt pool deflection, thermal simulations, and experimental
studies on heat transfer. This enables a continuous weld
joint cross-section of more than 0.2 mm² despite the
thermal bridge between the two joining partners caused by
the previous welding process. The resulting weld joint
generated with the extended LIMBO process has a larger weld
joint cross-section, which improves the mechanical and
electrical properties. The material specifications are
considered for the process development to avoid exceeding
the thermal destruction threshold during the welding
process. This work thus provides a basic understanding of
function-oriented contacting solutions for different printed
circuit boards and metal-ceramic substrates.},
cin = {418710},
ddc = {620},
cid = {$I:(DE-82)418710_20140620$},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
doi = {10.18154/RWTH-2025-10031},
url = {https://publications.rwth-aachen.de/record/1022447},
}