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@PHDTHESIS{Muzenda:1028014,
author = {Muzenda, Tafadzwa Ronald},
othercontributors = {Matschei, Thomas and Thienel, Karl-Christian and Snellings,
Ruben},
title = {{E}arly reactivity of activated clays - impact on binder
design and hydration},
school = {Rheinisch-Westfälische Technische Hochschule Aachen},
type = {Dissertation},
address = {Aachen},
publisher = {RWTH Aachen University},
reportid = {RWTH-2026-01389},
pages = {1 Online-Ressource : Illustrationen},
year = {2026},
note = {Veröffentlicht auf dem Publikationsserver der RWTH Aachen
University; Dissertation, Rheinisch-Westfälische Technische
Hochschule Aachen, 2026},
abstract = {The readily available approach to cut down carbon footprint
from the cement and concrete industry is the use of
supplementary cementitious materials (SCMs). Clays and
limestone are available globally and this has led to the
development of calcined clay limestone cements (CCLC, also
widely referred to as LC3). When the clays are activated
using methods other than calcination (thermal activation),
we refer to the binder as activated clay limestone cement
(ACLC). This thesis focuses on kaolinitic clays, and
smectitic clays. The impact of the physico-chemical
properties of natural calcined clays (CCs) on rheology and
early reactivity is the entry point of this thesis. It was
shown that metakaolin content was not the main factor
leading to differences in rheological properties and early
reactivity. In addition, high early reactivity is also
observed for some low specific surface area (SSA) CCs,
showing the influence of factors other than SSA. High
structural disorder of kaolinite was shown to be related to
faster early reactivity. In a follow up study, the impact of
physico-chemical properties and metakaolin content on the
hydration of ACLC was followed up to 2 years. In order to
better characterize the early reactivity of activated clays,
a sulfate-limited model system (SLiM) test was developed.
SLiM consists of an excess of CC and portlandite, and
limited gypsum. It was demonstrated that the SLiM test can
be used to probe physico-chemical properties, including the
standard enthalpy of formation of metakaolin, and can
predict mechanical performance and hydration of ACLC up to 3
days. Additionally, it lays the foundation for automated
optimal sulfate determination, and it complements the R3
test in the assessment of activated clays or, in general,
alumina-rich SCMs. Mechanical activation, and the
combination of mechanical and thermal activation were
explored. Results highlighted different mechanisms by which
activated clays contribute to the hydration and mechanical
performance of ACLC, and the influence of activation
protocols on the properties of activated clays. Early
reactivity was shown to be dependent on physical properties
and structural defects, as highlighted by differences in
portlandite consumption and hemicarboaluminate
precipitation, while late-reactivity mainly depended on
activation degree of clay minerals. Mechanical and
mechano-thermal activation, as well as grinding aids, were
shown to improve the early strength of smectite-based ACLC
by 15 - 59 $\%.$ This was partly because, unlike calcination
at 900 °C, mechanical and mechano-thermal activation does
not result in a significant loss in SSA, and mechanical
activation increases the initial dissolution of smectitic
clays as shown using the SLiM test. Insights presented in
this thesis improve understanding of the effect of
physico-chemical properties of activated natural clays on
workability and, early and late strength development. An
early reactivity test (the SLiM test) which has widespread
applications for alumina-rich SCMs was developed. In
addition, the potential of mechanical activation and
combination of mechanical and thermal activation as
alternatives to thermal activation was highlighted.},
cin = {311110},
ddc = {624},
cid = {$I:(DE-82)311110_20160603$},
typ = {PUB:(DE-HGF)11},
doi = {10.18154/RWTH-2026-01389},
url = {https://publications.rwth-aachen.de/record/1028014},
}