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@PHDTHESIS{Giang:482023,
author = {Giang, Ngoc Anh},
othercontributors = {Broeckmann, Christoph and Weichert, Dieter},
title = {{M}ulti-scale model for fatigue in carbide rich tool steel},
volume = {6},
school = {Zugl.: Aachen, Techn. Hochsch.},
type = {Dissertation},
address = {Aachen},
publisher = {Shaker},
reportid = {RWTH-2015-04575},
isbn = {978-3-8440-3748-7},
series = {Werkstoffanwendungen im Maschinenbau},
pages = {XVIII, 129 S. : Ill., graph. Darst.},
year = {2015},
note = {Auch veröffentlicht auf dem Publikationsserver der RWTH
Aachen University; Zugl.: Aachen, Techn. Hochsch., Diss.,
2014},
abstract = {Carbide-rich tool steel is most commonly used not in the
tooling industry, but also in engine parts, e.g. springs,
bearings, diesel injections, connecting rods etc..
Components made from this kind of material are often
subjected to cyclic mechanical stresses. Fatigue is
important as it occupies the largest cause of failure in
metal, aproximately estimated $90\%$ of all metallic
failures, tool steels are also susceptible to this type of
failure. Fatigue resistance of this material strongly
depends on the microstructural features including shapes,
shape ratio, volume fractions, and distributions of primary
and eutectic carbides. Thus, besides loading condition
microstructural features are considered as the main factor
which influences lifetime of tool components.It is known
that the lifetime prediction of carbide-rich tool steel in
alternating applied stress is not an easy task to perform.
Therefore, gaining knowledge about the effects of
microstructural features on the fatigue behavior of this
material is necessary. Subsequently, the main objective of
this research is to develop a simple model as well asa
computational framework to quantify the influence of these
microstructural features on the fatigue behavior of the
material in the high cycle fatigue (HCF) regime.In general,
fatigue crack mechanisms can be divided into 3 stages:
initial crack formation (crack incubation or nucleation),
short crack and long crack growth, which have successfully
been established by McDowell, in a so-called multistage
fatigue model (MSF). To model fatigue behavior of carbide
rich tool steel, McDowell’s model was modified and
developed at three length-scale levels, resulting in
amulti-scale fatigue model. For fatigue crack formation and
early growth, a hierarchical approach was used, and lifetime
of this stage was estimated based on local cyclic micro
plasticity within a representative volume element (RVE). The
short crack stage consists of microstructurally short crack
(MSC) and physically short crack (PSC) growth in which short
crack drivingforce was determined from the process zone at
the crack tip, so-called cyclic crack tip opening
displacement (CTOD). From this relation, the effects of
microstructural features on the cyclic short crack growth
were explicitly identified. For long crack growth, an
accumulated fatigue damage concept was implemented to
calculate the lifetime of this stage. Based on that
relation, the long crack growth rate was easily derived from
low cycle fatigue (LCF) properties because it is believed
that LCF test is easy to calibrate and it may be
interpolated from monotonic tensile test, which results in
saving time and cost for fatigue prediction.The most
important contributions of this study are to simulate and
model the influence of carbides on three different length
scales of fatigue crack mechanisms in tool steels. The
proposed model is considered as a powerful tool for lifetime
prediction not only in tool steels, but also in particle
reinforced composites and other heterogeneous materials.
Moreover, optimization process on microstructural features
can be done basedon the results of this study. Consequently,
the in-service life of materials may be improved.},
cin = {418110 / 411110},
ddc = {620},
cid = {$I:(DE-82)418110_20140620$ / $I:(DE-82)411110_20140620$},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
urn = {urn:nbn:de:hbz:82-rwth-2015-045750},
url = {https://publications.rwth-aachen.de/record/482023},
}