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@PHDTHESIS{Zwicke:794781,
author = {Zwicke, Florian},
othercontributors = {Behr, Marek and Veroy-Grepl, Karen},
title = {{I}nverse shape design in injection molding based on the
finite element method},
school = {Rheinisch-Westfälische Technische Hochschule Aachen},
type = {Dissertation},
address = {Aachen},
reportid = {RWTH-2020-07871},
pages = {1 Online-Ressource (XVII, 109, xxv Seiten) :
Illustrationen, Diagramme},
year = {2020},
note = {Veröffentlicht auf dem Publikationsserver der RWTH Aachen
University; Dissertation, Rheinisch-Westfälische Technische
Hochschule Aachen, 2020},
abstract = {A method is proposed for the inverse design of cavity
shapes for the injection molding process. When liquid
polymer melt is cooled down in an injection mold to
manufacture plastics parts, inhomogeneities in the cooling
and solidification processes lead to shape defects in the
finished molding. The geometry of the cavity where the
liquid melt is injected is largely responsible for the shape
of the molding. The method described in this document offers
an automatized tool for the determination of a suitable
cavity shape that will reduce faults in the molding shape.
The basis of this method is a numerical simulation of the
injection molding process. This method builds on simulation
models for both fluid and solid polymers that incorporate
the important physical phenomena of thermoviscoelastic
material behavior and solidification. Separate simulation
models are described in this document for the solidification
and post-ejection stages of the process. They are both
equipped with a finite element formulation that makes them
suitable for a swift implementation in a computer code. The
inverse design method for the cavity shape results from a
combination of an inverse formulation of stationary
thermoelasticity with an iteration scheme that incorporates
the non-elastic effects. This iterative method is
demonstrated for two sample cases. The simulation method is
shown to represent the important aspects of the viscoelastic
behavior and solidification. The iterative inverse design
method produces suitable cavity shapes after small numbers
of iteration steps. Furthermore, plots of a distance measure
over the course of the iteration indicate rapid convergence
of the method.},
cin = {416010 / 041120},
ddc = {620},
cid = {$I:(DE-82)416010_20140620$ / $I:(DE-82)041120_20191118$},
pnm = {SFB 1120 B02 - Numerische Modellierung und Kompensation des
Schwindungs- und Verzugsverhaltens bei Spritzgussverfahren
(B02) (260064611) / DFG project 236616214 - SFB 1120:
Bauteilpräzision durch Beherrschung von Schmelze und
Erstarrung in Produktionsprozessen (236616214)},
pid = {G:(GEPRIS)260064611 / G:(GEPRIS)236616214},
typ = {PUB:(DE-HGF)11},
doi = {10.18154/RWTH-2020-07871},
url = {https://publications.rwth-aachen.de/record/794781},
}