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@PHDTHESIS{Dokhanchi:971794,
author = {Dokhanchi, Ali},
othercontributors = {Bobzin, Kirsten and Bergs, Thomas},
title = {{T}owards digital shadow in plasma spraying},
volume = {74},
school = {RWTH Aachen University},
type = {Dissertation},
address = {Düren},
publisher = {Shaker Verlag},
reportid = {RWTH-2023-09800},
isbn = {978-3-8440-9268-4},
series = {Schriftenreihe Oberflächentechnik},
pages = {1 Online-Ressource : Illustrationen, Diagramme},
year = {2023},
note = {Druckausgabe: 2023. - Auch veröffentlicht auf dem
Publikationsserver der RWTH Aachen University; Dissertation,
RWTH Aachen University, 2023},
abstract = {Atmospheric Plasma Spraying (APS) is a versatile coating
technology, which offers a broad range of functional
features. Deposition efficiency (DE) is a major performance
measure in APS, which is determined by dozens of intrinsic
and extrinsic influencing factors. Because of the nonlinear
and complicated interdependencies of the contributing
variables, enhancing DE has always been a challenging task
in the process development of APS. Hence, employing an
ensemble of computer-aided methods is inevitable to
understand and control these correlations in such a complex
coating technology. The concept of the so-called Digital
Shadow combines domain-specific models with data-driven
techniques of Artificial Intelligence (AI), inferred by
autonomous agents to create a sufficiently accurate image of
the production process including all relevant data. This
dissertation is devoted to the development of the primary
steps towards a Digital Shadow in APS with the ultimate goal
of improving the process efficiency. Modern AI methods,
namely Support Vector Machine (SVM) and Adaptive Neuro-Fuzzy
Inference System (ANFIS), were used in this work to predict
DE. For this purpose, both simulation and experimental data
from the entire process chain of APS were employed to train
the AI models, and combine them in the frame of an expert
system. These data include process parameters, in-flight
particle properties and DE on the substrate. The developed
expert system consists of two subsystems: one for predicting
in-flight particle properties from process parameters using
SVM technique and another for predicting DE from particle
properties using ANFIS. To tackle the problem of
insufficient data for training the aforementioned AI models
two approaches were pursued: 1) A method was developed for
in situ determination of spatially resolved deposition
efficiencies on the substrate, namely Local Deposition
Efficiency (LDE). By using LDE, sufficient amount of data
for learning algorithms could be generated, while providing
that much data for ex situ measurements of global DE and
their corresponding particle properties would be
impractical. 2) Simulation data for the in-flight particle
properties were generated by using the simulation models of
the plasma jet already developed at IOT. The combination of
these two strategies provided the aggregated and purpose
driven data sets required for a Digital Shadow in APS. The
developed expert system can be used as a tool to adjust the
process parameters to produce sustainable and cost-effective
coatings, and subsequently improves the integration of
coating process into production chain.},
cin = {419010},
ddc = {620},
cid = {$I:(DE-82)419010_20140620$},
pnm = {DFG project 390621612 - EXC 2023: Internet of Production
(IoP) (390621612) / WS-B2.II - Discontinuous Production
(X080067-WS-B2.II) / DFG project 352196289 - Entwicklung
einer Methode zur in-situ Bestimmung des
Auftragswirkungsgrads beim Thermischen Spritzen (352196289)},
pid = {G:(GEPRIS)390621612 / G:(DE-82)X080067-WS-B2.II /
G:(GEPRIS)352196289},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
doi = {10.18154/RWTH-2023-09800},
url = {https://publications.rwth-aachen.de/record/971794},
}