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@PHDTHESIS{Olivier:977989,
      author       = {Olivier, Marcel Christoph},
      othercontributors = {Bergs, Thomas and Klocke, Fritz},
      title        = {{A}btragmechanismen beim drahtfunkenerosiven {B}earbeiten
                      elektrisch leitfähiger {K}eramiken im
                      kohlenwasserstoffbasierten {D}ielektrikum; 1. {A}uflage},
      volume       = {2024,4},
      school       = {RWTH Aachen University},
      type         = {Dissertation},
      address      = {Aachen},
      publisher    = {Apprimus Verlag},
      reportid     = {RWTH-2024-01047},
      isbn         = {978-3-98555-200-9},
      series       = {Ergebnisse aus der Produktionstechnik},
      pages        = {1 Online-Ressource : Illustrationen},
      year         = {2024},
      note         = {Druckausgabe: 2024. - Auch veröffentlicht auf dem
                      Publikationsserver der RWTH Aachen University; Dissertation,
                      RWTH Aachen University, 2023},
      abstract     = {Due to the thermo-physical principle of wire electrical
                      discharge machining, the material removal is force-free,
                      which enables the production of filigree structures in
                      highstrength materials. The thermal input caused by the
                      electrical discharges alters the surface integrity of the
                      workpiece, which also affects the component
                      functionality.These interactions have been extensively
                      analyzed for metallic materials. The influence of the
                      material on process productivity and stability is also
                      understood. For ceramic materials, which are used in various
                      fields due to their outstanding mechanical and thermal
                      properties, the only known fact is that different removal
                      mechanisms existin water-based dielectric depending on the
                      ceramic type. So far, for machining in hydrocarbon-based
                      (CH-based) dielectrics, it is not known which removal
                      mechanisms are present in ceramics and which influence they
                      have on the resulting surface integrity as well as on the
                      process conditions. In addition, there are no erosion
                      technologiesthat enable the machining of different ceramics.
                      The present work addresses this problem by establishing the
                      central research hypothesis that the classification of
                      electrically conductive ceramics based on the dominant
                      erosion mechanisms enables an economical design of the wire
                      electrical discharge machining process in CH-based
                      dielectrics. For this purpose, three different ceramics were
                      processed in an extensive parameter study and the resulting
                      surface integrity was analyzed. For a more profound
                      understanding of the removal mechanisms, additional single
                      discharge experiments were carried out. Furthermore, removal
                      particles were extracted from the continuous process to
                      create a particle size distribution, which was correlated
                      with the determined productivity and stability values.
                      Bending strength studies were performed to investigate the
                      influence of both different energy levels and
                      ceramic-specific trim cutting on the strength. On the one
                      hand, the knowledge generated was used to develop a
                      simulation model that will estimate the rim zone damage.
                      Secondly, the results were used to classify the wire
                      electrical discharge machinability of electrically
                      conductive ceramics based on the dominant removal
                      mechanisms. This classification can be used, for instance,
                      to select a basic technology for an automated optimization
                      software, which was developed within the scope of this work
                      using an evolutionary algorithm.},
      cin          = {417410 / 417400},
      ddc          = {620},
      cid          = {$I:(DE-82)417410_20140620$ / $I:(DE-82)417400_20240301$},
      pnm          = {DFG project 283180766 - Werkstoffbasierte
                      Grundlagenuntersuchungen zur Erweiterung des Verständnisses
                      der Erodierbarkeit von elektrisch leitfähigen Keramiken mit
                      oxidischer Matrix (283180766)},
      pid          = {G:(GEPRIS)283180766},
      typ          = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
      doi          = {10.18154/RWTH-2024-01047},
      url          = {https://publications.rwth-aachen.de/record/977989},
}