% IMPORTANT: The following is UTF-8 encoded. This means that in the presence % of non-ASCII characters, it will not work with BibTeX 0.99 or older. % Instead, you should use an up-to-date BibTeX implementation like “bibtex8” or % “biber”. @PHDTHESIS{Olivier:977989, author = {Olivier, Marcel Christoph}, othercontributors = {Bergs, Thomas and Klocke, Fritz}, title = {{A}btragmechanismen beim drahtfunkenerosiven {B}earbeiten elektrisch leitfähiger {K}eramiken im kohlenwasserstoffbasierten {D}ielektrikum; 1. {A}uflage}, volume = {2024,4}, school = {RWTH Aachen University}, type = {Dissertation}, address = {Aachen}, publisher = {Apprimus Verlag}, reportid = {RWTH-2024-01047}, isbn = {978-3-98555-200-9}, series = {Ergebnisse aus der Produktionstechnik}, pages = {1 Online-Ressource : Illustrationen}, year = {2024}, note = {Druckausgabe: 2024. - Auch veröffentlicht auf dem Publikationsserver der RWTH Aachen University; Dissertation, RWTH Aachen University, 2023}, abstract = {Due to the thermo-physical principle of wire electrical discharge machining, the material removal is force-free, which enables the production of filigree structures in highstrength materials. The thermal input caused by the electrical discharges alters the surface integrity of the workpiece, which also affects the component functionality.These interactions have been extensively analyzed for metallic materials. The influence of the material on process productivity and stability is also understood. For ceramic materials, which are used in various fields due to their outstanding mechanical and thermal properties, the only known fact is that different removal mechanisms existin water-based dielectric depending on the ceramic type. So far, for machining in hydrocarbon-based (CH-based) dielectrics, it is not known which removal mechanisms are present in ceramics and which influence they have on the resulting surface integrity as well as on the process conditions. In addition, there are no erosion technologiesthat enable the machining of different ceramics. The present work addresses this problem by establishing the central research hypothesis that the classification of electrically conductive ceramics based on the dominant erosion mechanisms enables an economical design of the wire electrical discharge machining process in CH-based dielectrics. For this purpose, three different ceramics were processed in an extensive parameter study and the resulting surface integrity was analyzed. For a more profound understanding of the removal mechanisms, additional single discharge experiments were carried out. Furthermore, removal particles were extracted from the continuous process to create a particle size distribution, which was correlated with the determined productivity and stability values. Bending strength studies were performed to investigate the influence of both different energy levels and ceramic-specific trim cutting on the strength. On the one hand, the knowledge generated was used to develop a simulation model that will estimate the rim zone damage. Secondly, the results were used to classify the wire electrical discharge machinability of electrically conductive ceramics based on the dominant removal mechanisms. This classification can be used, for instance, to select a basic technology for an automated optimization software, which was developed within the scope of this work using an evolutionary algorithm.}, cin = {417410 / 417400}, ddc = {620}, cid = {$I:(DE-82)417410_20140620$ / $I:(DE-82)417400_20240301$}, pnm = {DFG project 283180766 - Werkstoffbasierte Grundlagenuntersuchungen zur Erweiterung des Verständnisses der Erodierbarkeit von elektrisch leitfähigen Keramiken mit oxidischer Matrix (283180766)}, pid = {G:(GEPRIS)283180766}, typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3}, doi = {10.18154/RWTH-2024-01047}, url = {https://publications.rwth-aachen.de/record/977989}, }